THE ALUMINIUM AUTOMOTIVE MANUAL

The Aluminium Automotive Manual aims at providing technical information on aluminium automotive applications. The information is compiled into PDF documents which are classified into six major categories: applications, design, materials, products, manufacturing technologies and joining techniques.

The current version of the manual contains information developed within the 1st edition which was published in 2002 as well as updated documents developed in 2011. This updating work focussed mainly on the two categories applications and design.

 

Applications (2011 version)

 

Power train – Introduction

Pistons

Engine blocks

Cylinder linings

Cylinder head

Fuel System

Heat shields

Heat exchangers

Miscellaneous engine components

Transmission and driveline

 

Chassis & Suspension – Introduction

Subframes

Suspension parts

Wheels

Steering system

Brake system

 

 

 

 

The following sections ‘Car body’ and ‘Design’ are still beeing updated and will be published as soon as possible.

Car body – Introduction

 

BIW

Doors

Hoods (see also new case study under ‘Design’ section)

Wings (Fenders)

Dash board/carrier

Bumpers (see also new case study under ‘Design’ section)

Seats

Various Interiors

 

Design (2011 version)

 

Introduction

Design methodology

Design with aluminium

Design for functional performance

Design for cost optimization

Case study 1 – Crash management systems

Case study 2 – Bonnet and boot lid

 

 

Material (2002 version)

Introduction

Resources

Alloy constitution

Designation system

Microstructure and properties

Wrought materials production

Special materials production

 

Products (2002 version)

 

Introduction

Rolled products

Extruded products

Automotive tubes

Forged products

Impact extruded products

Cast alloys and products

 

Manufacturing (2002 version)

 

Introduction

Casting methods

Cutting

Forming

Surface finishing

 

Joining (2002 version)

 

Introduction

Fusion welding

Resistance welding

Friction stir welding

Brazing

Mechanical joining

Adhesive bonding

Combined joining techniques

Joining dissimilar materials

 

 

 

Liability

The information was developed by a large group of experts of the aluminium industry. As the Manual is a joint effort of the aluminium industry, it is by necessity pre-competitive of nature. Users are, therefore, invited to obtain further detailed information on specific subjects of proprietary nature or developments from individual aluminium company sources.

The information reported is general in nature and is not intended for direct application to specific technical or scientific projects. EAA cannot be held liable for any damage, costs or expenses resulting from the use of the information in this publication.

The European Aluminium Association suggests, that, when planning specific projects, the most current data and other recommendations should be obtained from members of the aluminium industry.

For further information contact Patrik Ragnarsson EAA – European Aluminium Association